Sistemas eléctricos basados en VFD para el proyecto llave en mano de 4 crore de la planta BCTMP de JK Paper Ltd, Songadh

CABISOL successfully delivered a comprehensive VFD panel

solution for JK Paper Ltd's BCTMP Mill at Songadh, Gujarat. This 4 Crore project

showcased exceptional execution capability, completing design, engineering,

supply, and commissioning within an aggressive 14-week timeline while meeting

the demanding requirements of continuous-duty pulp processing operations.

Client Profile & Project Scope

End User

JK Paper Ltd, Songadh Plant, Gujarat, India a leading player in the paper and pulp industry segment

Project Type

BCTMP Mill (Bleached Chemi-Thermo Mechanical Pulp) with complete VFD panel systems

System Integrator

CABISOL - Electrical Partner with single-point responsibility

Project Timeline

Order Awarded: May 2025 Completion Time: 14 Weeks Fast-track execution model

Project Value

4 Crore INR Comprehensive scope covering design, engineering, supply, and commissioning of VFD panels

Background & Client Requirements

JK Paper Ltd undertook the BCTMP Mill project at its Songadh plant to enhance pulp quality

consistency, energy efficiency, operational reliability, and process control for high-capacity pulp handling equipment. The project represented a significant investment in modernizing their pulp production capabilities to meet growing market demands while improving operational performance.

High-Reliability

VFD Panels Robust drive systems capable of handling continuous-duty operations in demanding paper mill environments

Proven Execution Capability

Demonstrated ability to deliver within tight delivery schedules without compromising quality or performance

Industry Compliance

Systems designed for paper industry operating conditions including continuous duty, high

moisture zones, and heavy starting loads

Engineering & Design Excellence

CABISOL was awarded the contract on a single-point responsibility basis, providing comprehensive engineering and design services tailored specifically for BCTMP mill applications. The engineering phase encompassed application engineering for BCTMP mill drives, precise load calculations and drive sizing, detailed electrical schematics and general arrangement drawings, and a robust interfacing philosophy with plant automation systems.

Application Engineering

Specialized engineering for BCTMP mill drives with focus on pulp processing requirements and operational efficiency

Load Calculations

Precise drive sizing based on actual operating conditions, starting torque requirements, and continuous duty cycles

Detailed Documentation

Comprehensive electrical schematics and GA drawings ensuring clear communication and seamless execution

Automation Integration

Well-defined interfacing philosophy with plant automation for optimal process control and

monitoring

VFD Panel Supply & Manufacturing

The project involved the design and manufacturing of industrial-duty VFD panels for critical BCTMP mill equipment including refiners, pumps, agitators, conveyors, and auxiliary drives. Each panel was engineered to meet the demanding requirements of continuous operation, high starting torque, stable speed control, and safe, reliable operation in challenging paper mill environments.

Refiners

High-torque drives for pulp refining operations

Pumps

Variable speed control for efficient fluid handling

Agitators

Precise speed control for consistent mixing

Conveyors

Smooth material transport with variable speeds

Auxiliary Drives

Supporting equipment for mill operations

Installation, Testing & Commissioning

The commissioning phase demonstrated CABISOL comprehensive service capability, covering panel erection support, drive parameterization, interlocking and logic checks, trial runs, and performance validation. The team successfully completed all commissioning activities within the project timeline, ensuring smooth handover and operational readiness.

Panel Erection Support

On-site technical assistance for proper installation and mounting of VFD panels

Drive Parameterization

Configuration of drive parameters optimized for each application and load profile

Interlocking & Logic Checks

Verification of safety interlocks and control logic for reliable operation

Trial Runs & Validation

Comprehensive testing under actual operating conditions to ensure performance standards

Successful Commissioning

Complete system handover within project timeline with full operational capability

14-Week Execution Excellence

One of the key highlights of this project was the remarkable achievement of end-to-end execution in just 14 weeks. This aggressive timeline encompassed engineering finalization, manufacturing and Factory Acceptance Testing (FAT), dispatch and site readiness, and comprehensive commissioning support. The successful delivery within this compressed schedule demonstrated CABISOL exceptional project management capabilities and operational efficiency.

In-House Engineering

Strong internal capability for rapid design and problem-solving

Standardized Practices

Proven panel design methodologies for faster execution

Team Coordination

Close collaboration with JK Paper's project team

Project Challenges & Solutions

The BCTMP Mill project presented several significant challenges that required innovative solutions and expert execution. CABISOL successfully addressed each challenge through strategic planning, technical expertise, and collaborative problem-solving approaches.

Results & Business Impact

The project delivered exceptional results and benefits to JK Paper Ltd, including reliable operation of BCTMP mill drives, improved energy efficiency across all drive systems, smooth process control with reduced mechanical stress on equipment, on-time project completion meeting all milestones, single- vendor accountability simplifying project management, and reduced commissioning risk through proven execution methodology.

Operational Excellence

Reliable drive operation and improved energy efficiency throughout the mill

Process Optimization

Smooth control and reduced mechanical stress on critical equipment

Project Success

Single-vendor accountability and reduced commissioning risk

Strengthening Industry Leadership

The successful execution of the BCTMP Mill VFD Project at JK Paper Ltd., Songadh reinforces CABISOL position as a reliable electrical and automation partner for the paper industry, capable of delivering high-value projects within aggressive timelines. This 14 Crore project demonstrates the company's comprehensive capabilities in the paper and pulp industry segment, expertise in executing high-value VFD projects, and proven ability to deliver fast-track execution without compromising quality.

This case study strengthens CABISOL credentials for future paper mills, pulp plants, and expansion and modernization projects across the industry, positioning the company as a trusted partner for complex electrical and automation solutions.